Sanitary Stainless Steel Liquid Detergent Homogenizer for Liquid Production Line

Sanitary Stainless Steel Liquid Detergent Homogenizer for Liquid Production Line

Brief Introduction

Our Integrated Liquid Soap & Shampoo Production Line is a complete, high-efficiency solution tailored for the industrial-scale creation of liquid soaps, shampoos, detergents, and body washes. By integrating advanced processes including precision water treatment, high-intensity mixing, automated filling, and intelligent packaging, the system ensures smooth, continuous operation and removes inefficiencies across the entire production workflow.

Built with flexibility and expansion in mind, this production line supports manufacturers in shifting from labor-intensive batch methods to a fully automated, high-throughput operation. It delivers reliable product uniformity, reduces manual intervention, and drives overall productivity forward.

Competitive Advantages

Maximum ROI through Automation: Replaces up to 80% of manual labor, significantly lowering operational costs and increasing the "cost-per-bottle" profit margin.

Zero-Waste Precision Filling: Utilizes servo-driven piston technology to achieve ±0.5% filling accuracy, eliminating product giveaway and ensuring every bottle meets weight regulations.

Crystal-Clear Quality: The integrated vacuum deaeration system removes all air bubbles during the mixing phase, resulting in a high-gloss, professional product finish.

Enhanced Ingredient Protection: Jacketed heating and cooling systems provide precise thermal control, protecting sensitive fragrances and active vitamins from heat degradation.

Global Export Ready: Our systems are built with world-class components (Schneider, ABB, Omron) to ensure 24/7 reliability in any industrial environment.

Technical Parameter

Liquid Washing Production Line Flowchart

3D Equipment Production Layout

Project Cases

FAQ

Q1: How is a high-shear homogenizer mixer different from a regular agitator?

Answer: A regular agitator primarily ensures bulk mixing by circulating materials within a vessel. In comparison, a high-shear homogenizer mixer is engineered with a specialized rotor-stator assembly rotating at high speeds—up to 3,600 RPM. This generates powerful mechanical and hydraulic shear forces, capable of reducing particle sizes down to the sub-micron scale (200 nm–2 μm). This fine-scale homogenization is key to producing stable, smooth emulsions that resist separation and enhance product quality.

Q2: Is your homogenizer suitable for thick materials such as pastes or high-viscosity creams?

Answer: Yes, when equipped with a triple-action mixing configuration. For handling viscous products (up to 100,000 cP), the homogenizer integrates a synchronized wall-scraping anchor. This sweeps material from the tank walls toward the central homogenizing zone, ensuring full batch circulation with no unmixed pockets or localized overheating, resulting in uniform consistency and process efficiency.