Full Automatic Liquid Soap Production Line Shampoo Making Machine with Agitator

Full Automatic Liquid Soap Production Line Shampoo Making Machine with Agitator

Brief Introduction

Our Integrated Liquid Soap Production Line is engineered for high-growth brands and industrial manufacturers. Moving beyond standalone mixers, we provide a synchronized flow—from raw material processing to final product packaging. This line is specifically optimized for high-demand products like liquid soap, hair shampoo, shower gels, and hand sanitizers, ensuring maximum throughput with minimal human intervention.

Product Features

Optimized Stator-Rotor Geometry: Our workheads are precision-machined with tight tolerances (0.5mm) to generate intense hydraulic shear. This ensures that 100% of the material passes through the high-shear zone, achieving a consistent D50 particle size distribution.

Smart-Flow Agitation Technology: Beyond simple stirring, the bi-directional agitators create a laminar flow that pulls product from the top and bottom simultaneously, directing it straight into the high-shear head to prevent bypass.

Hermetic Vacuum Integrity: The vessel is engineered to maintain a deep vacuum, allowing for the introduction of powders below the liquid level. This prevents dusting, reduces processing time, and ensures a dense, air-free final product.

Modular "Plug-and-Produce" Design: The machine is built on a heavy-duty stainless steel skid, making it easy to integrate into existing production lines with minimal downtime.

3D Equipment Production Layout

Project Cases

FAQ

Q1: What is the estimated Return on Investment (ROI) for a fully automated liquid soap line?

Answer: Most industrial clients see a full ROI within 8 to 14 months. This is achieved by reducing manual labor by up to 80%, minimizing product giveaway through high-precision servo filling (±0.5% accuracy), and increasing batch output speed by 40% compared to semi-auto systems.

Q2: How many operators are required to run a 2,000–5,000 BPH production line?

Answer: A fully integrated line typically requires only 2 to 3 operators: one for raw material feeding/monitoring the PLC, and one or two for the packaging end (loading bottles/labels). Standard manual lines for the same output would require 10+ people.