500L Mobile Pneumatic Mixing Tank for Medium Batch Liquid Production

500L Mobile Pneumatic Mixing Tank for Medium Batch Liquid Production
 
 

Product Overview

The 500L stainless steel mobile mixing tank is designed for medium-volume liquid manufacturing where stable mixing, flexible production movement, and safe operation are essential.
 
Built with SUS316 stainless steel, this pneumatic mixing vessel provides excellent corrosion resistance when processing perfume, cosmetic liquids, saline solutions, essential oil blends, and low-viscosity detergents.
 
Unlike fixed mixing vessels that require additional transfer tanks, this mobile design combines mixing and temporary storage functions in one unit. The heavy-duty caster structure allows operators to move the tank between different production stations, improving workflow efficiency and reducing unnecessary liquid transfer.
 
Equipped with a reliable 3-blade pneumatic agitator, the tank delivers consistent mixing performance while avoiding electrical spark risks during alcohol-based liquid processing.
 
It is an ideal choice for cosmetic manufacturers, perfume OEM factories, pharmaceutical workshops, and daily chemical production facilities requiring flexible medium-batch processing equipment.
 
 

Production Challenges This Tank Solves

1. Medium Batch Production Requires More Flexible Equipment
 
Small laboratory tanks cannot meet increasing production demand, while large industrial mixers occupy excessive space.
 
The 500L mobile mixing tank provides a balanced solution:

• Suitable batch capacity
• Easy workshop movement
• Lower investment compared with large fixed systems

 
2. Frequent Liquid Transfer Causes Waste & Contamination
 
Moving liquid between separate mixing barrels and storage tanks can create:

• Product loss
• Longer processing time
• Increased contamination possibility

 
This integrated mixing and storage vessel minimizes unnecessary transfer steps and keeps production cleaner.
 
3. Standard Steel Tanks Are Not Suitable for Chemical Liquids
 
Many liquid products contain alcohol, salt, fragrance oils, or active ingredients that may accelerate corrosion.
 
The SUS316 stainless steel body provides enhanced resistance to:

• Alcohol-based perfume
• Saline solutions
• Essential oils
• Cosmetic ingredients

4. Inconsistent Mixing Affects Product Quality
 
Uneven stirring may result in:

• Fragrance separation
• Unequal ingredient distribution
• Batch-to-batch differences

 
The pneumatic agitator creates continuous liquid circulation to maintain stable product consistency.
 
5. Fixed Equipment Limits Workshop Layout
 
Production workshops often need flexible equipment arrangements.
 
The mobile base allows easy relocation according to:

• Production schedule
• Filling position
• Filtration process
• Workshop space changes

Key Benefits & Functional Features

Medium Batch Capacity for Commercial Production
 
With a 500L working volume, this tank is suitable for manufacturers upgrading from laboratory production to commercial batch manufacturing.
 
Ideal for:

• Perfume production
• Cosmetic OEM processing
• Liquid detergent manufacturing

 
SUS316 Stainless Steel Tank Body
 
The tank uses SUS316 stainless steel for improved durability and hygiene.
 
Advantages:

• Excellent corrosion resistance
• Suitable for chemical liquid contact
• Long service life
• Easy cleaning

 
Pneumatic Agitator for Safe Liquid Mixing
 
The air-powered mixing system provides stable stirring without electric motor sparks.
 
Benefits:

• Suitable for alcohol-containing products
• Adjustable mixing speed
• Reliable long-time operation

 
Heavy-Duty Mobile Structure
 
The reinforced mobile frame includes industrial casters with locking brakes.
 
Operators can:

• Move the tank easily
• Position equipment accurately
• Secure the tank during mixing

 
Sanitary Sealed Tank Design
 
The tank features:

• Sealed top manhole
• Smooth polished inner surface
• Reduced residue accumulation
• Convenient cleaning access

 
Designed for applications requiring better production hygiene.
 
 
Technical Specifications

Suitable Applications

Perfume & Fragrance Manufacturing
 
Used for:

• Perfume blending
• Fragrance liquid preparation
• Alcohol-based perfume storage

 
Cosmetic Factory Production
 
Suitable for:

• Toner
• Essence water
• Facial mist
• Hydrosol
• Cosmetic raw material mixing

 
Daily Chemical Production
 
Applicable for:

• Liquid detergent
• Hand wash
• Cleaning solutions
• Household chemical products

 
Pharmaceutical Liquid Preparation
 
Suitable for:

• Saline solution preparation
• Water-based pharmaceutical liquids
• Laboratory batch processing

Complete Production Solution Integration

The 500L pneumatic mixing tank can be connected with:
 
Mixing → Freezing/Filtration → Filling → Capping
 
Recommended matching equipment:

• Perfume freezing filtration machine
• Vacuum liquid filling machine
• Pneumatic perfume crimping machine
• Automatic capping machine

 
Helping medium-size factories build a complete liquid production workflow.
 
 
FAQ

Q1: What is the recommended filling volume for a 500L tank?
 
For better mixing performance, we recommend loading around 70–80% of the tank capacity instead of completely filling the vessel. This provides enough space for liquid circulation during stirring.
 
Q2: Can the pneumatic agitator operate continuously?
 
Yes. The air motor is designed for continuous industrial operation when supplied with stable and clean compressed air.
 
Regular lubrication and air filter maintenance can extend service life.
 
Q3: Why choose a mobile mixing tank instead of a fixed mixing vessel?
 
A mobile tank provides more production flexibility.
 
Advantages include:

• Easy movement between production areas
• Reduced liquid transfer steps
• Lower installation requirements
• Better workshop utilization

 
Q4: Is this tank suitable for alcohol-based perfume production?
 
Yes. The pneumatic drive system eliminates electric motor sparks near the liquid mixing area, making it suitable for alcohol-containing perfume and fragrance applications.
 
Q5: How do I clean the 500L mixing tank?
 
Daily cleaning steps:

1. Drain remaining liquid completely
2. Open the sealed manhole
3. Flush the internal polished surface
4. Clean the agitator components
5. Ensure the tank is dry before next production

 
Q6: Can additional valves or outlets be added?
 
Yes. We support customization including:

• Bottom discharge outlet
• Sampling port
• Pipeline connection
• Spray cleaning port
• Customized inlet/outlet position

 
Q7: What is the difference between the 300L and 500L models?
 
The 500L model provides:

• Larger production batch capability
• Higher storage volume
• Better suitability for OEM and commercial production

 
while maintaining the same mobile and pneumatic mixing advantages.